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Implementation Process

Q&As

Q - Who are Plantstats?

Answer

Plantstats is the trading style of Quality Control Solutions Ltd and the name of our main product. Plantstats is a registered trade mark of Quality Control Solutions Ltd.

Q - Will Plantstats OEE work on my lines?

Answer

Plantstats has been designed to work on all lines. It can take advantage of sophisticated line control systems or can it can be free-standing. Irrespective of the age or complexity of the line, Plantstats can give real time data that will enable you to focus on driving up efficiencies.

Q - How easy is it to fit?

Answer

The Plantstats hardware on most lines requires only a network connection (Wi-Fi option is available), a 24v dc supply and 2 signal cables from sensors on the line. It is easily installed by any factory electrical engineer. On many sites the complete installation takes less than a couple of hours.

Q - What cost savings can I expect to see?

Answer

Savings will depend on your current levels of efficiency. Some customers see improvements of more than 20% by continually improving the equipment and processes based on the Plantstats OEE data. We monitor performance over the first few weeks and we rarely see less than a 5% improvement.

Q - How much training do staff require to operate the system?

Answer

Plantstats provides full training for all staff as part of our installation package. Our operator interface is easy to understand, and we provide instructions and ‘live’ support whilst the line is running. Our user interface for managers is intuitive and provides instructions to get you up and running. Your package also includes follow up visits, telephone support and remote assistance.

Q - Is Plantstats compatible with my company software?

Answer

Plantstats uses an industry standard Microsoft SQL database and has various options to enable integration with other systems. We regularly integrate data from Navision and feed OEE, count, and weight data back to third party systems and reporting tools.

Q - How much will it cost?

Answer

Contact Plantstats today for an estimate. We will be happy to arrange a visit site and provide a fixed cost for the implementation of your Plantstats system. The simplicity of the Plantstats system makes it a cost-effective solution. There are no ongoing licence costs with Plantstats. Once you have purchased it is yours to use with no additional cost.

Q - What level of support does Plantstats provide

Answer

Plantstats provide a full range support packages from the initial training when you first implement the system, from onsite visits to remote support. Our support contracts include software changes so you can take advantage of system updates and new features as they become available.

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